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27 April 2004

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Odour Solution for Sewage Works Looks to Set New Standards

The results of a trial conducted by a UK company, Probe Industries, looks likely to revolutionise the control of odours within the water industry. The claims of success the company made following extensive laboratory tests have now been replicated in a trial plant using their new product ProActive.

Pressure from the public and legislation has raised the profile of odour control within the water industry and ProActive is being hailed as a major step forward in controlling odorous compounds in sewage sludge in an effective and safe way.

Encouraged by the laboratory tests, Probe installed a trial plant at a waste water treatment works to determine the effectiveness of ProActive in real life conditions. The trail was monitored closely by Probe’s Technical Advisor, Bob Fowler. The resulted sludge cake was found to be odour free and remained so for some time. The level of Hydrogen Sulphide during the sewage sludge process remained well with the margins prescribed by legislation for both the working environment and the wider community.

The details of the trial are as follows:

Waste Water Treatment Works
Waste water treatment works serving coastal community of 300,000 with long deep interceptor sewers. This modern works has been designed to minimise fugative odours with all processes within buildings, extraction and odour scrubbers.

Raw thickened sludge is dewatered by centrifuge, to a sludge cake at 27%. This sludge cake is then transported ‘off site’ for environmental improvement of derelict land (the sludge is used as a growing medium for trees).

The centrifuging of thickened sludge to cake was not included in the original design of the works.

Site Odour Issues
Three management issues resulted from the centrifuging operation :

  • Safety and poor working environment within the centrifuge area
  • Fugitive sludge odours in the vicinity of the site
  • Odours from the sludge cake when delivered to the environmental improvement area

It was agreed that maintaining H2S in the working area at or below 1ppm would provide safe and improved working environment and substantially reduce fugative odour emissions. It was found impossible to set a measurable target for reduced cake odours, but agreed that should aim for the ‘ProActive’ dosed sludge cake to be substantially odour free when discharged from the centrifuge.


Trial Plant Results
A Probe Industries trial plant was installed and H2S measurements were taken to confirm ‘ProActive’ effectiveness. Hydrogen sulphide measurements were taken at the two identified main sources of odours from the sludge dewatering process – centrifuge air vent and centrate discharge manhole and within the working area.


Prior to dosing with ‘ProActive’
Centrifuge air vent – H2S always greater than 100ppm
Centrate return manhole – H2S averaged 18ppm
Working area – H2S maximum peak at 4ppm

‘ProActive’ dosed sludge
Centrifugeair vent – H2S always less than 80ppm
Centrate return manhole – H2S always less than 5ppm
Working area – H2S not detected by personal gas monitors


Sludge cake was substantially odour free when discharged from the centrifuge. Measurements of H2S in ‘ProActive’ dosed sludge samples demonstrated that there was still a 75% reduction in cake odours after 24 hours.

 

How Does ProActive Work?

Probe Industries’ ‘ProActive’ is a chemically engineered product that destroys odours in all anaerobic liquids, sludges and sludge cake rather than simply trying to mask them. The innovative technology used, targets and instantly oxidises odorous sulphidic compounds in the liquid phase prior to emission into the atmosphere.

Bob Fowler comments on the results of the trail, “The trails have confirmed without doubt that ‘ProActive’ provides an effective and easily managed solution to odour problems. It has also shown ‘ProActive’ has strong safety and environmental credentials – it does not inhibit biological activity or restrict the disposal options available for any ‘ProActive’ treated liquids or sludges.”

Bob also points to a further benefit, “The trial also confirmed that ‘ProActive’ is effective in eliminating not only hydrogen sulphide but also the ‘cabbage smelling’ mercaptans and dimethylsulphide.”

The company is now launching ProActive within the water sector and the interest shown nationally and internationally may establish ProActive as the standard in controlling odours in the near future. Details of the trail can be gained from Probe on 0191 251 1888.

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